Air Cooler Chemical Vacuum Mixing Stainless Steel Jacketed Reactor Glass Lined Reactor Hot Melt Adhesive Production Vessel Equipment

The company’s main technologies and products:
1. Design, manufacture and installation of chemical equipment.
2. Complete equipment for unsaturated resins, emulsions, water-based PU, seam beautifiers, adhesives, paints, coatings and hot melt adhesives
3. Complete equipment for glass glue, MS glue, silicone, structural glue, electronic potting glue, thermal conductive glue and polyurethane glue
4. Multifunctional reactor, powerful disperser, planetary mixer, double planetary power mixer, horizontal kneader, vertical kneader, vacuum disperser, concentric twin-shaft mixer
5. Horizontal twin-screw mixer, twin-screw cone mixer, vertical ribbon mixer, plow blade mixer, twin-shaft zero-gravity mixer, powder mixing complete equipment.

The reactor is a comprehensive reaction vessel. The design of the reactor structure, function and accessories is based on the reaction conditions. From the initial feeding-reaction-discharging, the pre-set reaction steps can be completed with a high degree of automation, and important parameters such as temperature, pressure, mechanical control (stirring, blasting, etc.), reactant/product concentration, etc. during the reaction process are strictly regulated. Its structure is generally composed of a kettle body, a transmission device, a stirring device, a heating device, a cooling device, and a sealing device. Corresponding auxiliary equipment: fractionation column, condenser, water separator, collection tank, filter, etc.

Reactors are generally made of carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel) alloys and other composite materials. Reactors can be made of stainless steel materials such as SUS304 and SUS316L. Agitators are available in anchor, frame, paddle, turbine, scraper, and combined types. The rotating mechanism can use a cycloidal pinwheel reducer, a stepless speed reducer, or a frequency converter, etc., to meet the special reaction requirements of various materials. The sealing device can use sealing structures such as mechanical seals and packing seals. Heating and cooling can use jackets, half-pipes, coils, Miller plates, etc. The heating methods include steam, electric heating, and heat transfer oil to meet the process requirements of different working environments such as acid resistance, high temperature resistance, wear resistance, and corrosion resistance. It can also be designed and manufactured according to the user’s process requirements.

According to the heating/cooling method, it can be divided into electric heating, hot water heating, heat transfer oil circulation heating, far infrared heating, external (internal) coil heating, jacket cooling and inner coil cooling. The choice of heating method is mainly related to the heating/cooling temperature required for the chemical reaction and the amount of heat required.
According to the material of the reactor body, it can be divided into carbon steel reactor, stainless steel reactor, glass-lined reactor (enamel reactor), and steel-lined reactor.
Carbon steel reactor
Scope of application: environment without corrosive liquid, such as some oil processing.
Stainless steel reactor
Heating structure type
Electric heating type, jacket type, external half-tube type, internal coil type, volume is 0.01m3~45m3
Material
Carbon steel, stainless steel, high temperature resistant stainless steel, strong acid and alkali resistant stainless steel, enamel or PP material, etc.
Stirring type
Inclined paddle type, anchor type, frame type, propulsion type and single (double) spiral type, and other types of blades can be designed and manufactured according to customer requirements.
Scope of application: It is suitable for high temperature and high pressure chemical reaction tests in petroleum, chemical industry, medicine, metallurgy, scientific research, colleges and universities, etc. It is used to complete hydrolysis, neutralization, crystallization, distillation, evaporation, storage, hydrogenation, hydrocarbonization, polymerization, condensation, heating mixing, constant temperature reaction and other process, and can achieve high stirring effect for viscous and granular substances.
Glass-lined reactor
Scope of application: It is widely used in petroleum, chemical industry, food, medicine, pesticide, scientific research and other industries.
Steel-lined PE reactor
Scope of application: It is suitable for acids, alkalis, salts and most alcohols. It is suitable for the refining of liquid food and medicine. It is an ideal replacement for rubber-lined, fiberglass, stainless steel, titanium steel, enamel, and plastic welding plate.
Steel-lined PTFE reactor
Scope of application: It has extremely excellent anti-corrosion performance and can resist various concentrations of acids, alkalis, salts, strong oxidants, organic compounds and all other highly corrosive chemical media.
According to the internal pressure during working, it can be divided into normal pressure reactor, positive pressure reactor, and negative pressure reactor.
According to the stirring form, it can be divided into paddle type, anchor paddle type, frame type, screw belt type, turbine type, dispersed disc type, combined type, etc. According to the heat transfer structure, it can be divided into jacket type, external half-tube type, internal coil type and combined type.